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Galaxy Tab 3 8.0 micro sd problems

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Hi,

New here and apologies if this has already been covered.

I recently purchased a Samsung 64GB micro SDXC I for use in the kids Samsung Galaxy Tab 3 8.0 with the intention of ripping their DVD's for use on holiday. The first problem I had was transferring it to fat32 as recommended and then partitioning the card. This (eventually) I believe was completed successfully and transferring the video's worked well for at least the 1st 9 (all video in mp4 format). However when you fill the SD card up to about 10GB the videos will transfer but will not play. This is evidenced by the 1st film frame displayed on the playable ones and just the mp4 logo for those supposedly broken. The card properties clearly show over 86% of free space available but apparently unusable. Any ideas why this is and what could be done to resolve the issue?
 
What are you trying to play the SD card on?

Like are you taking it out of the tablet after transferring those videos over?

Also what version of Android is that tablet on?
 
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