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There aren't too many Ruggedized Android phones out there. Your best option might be to get which ever phone your sister likes then get an Otter Box case for it.
I would not recommend purchasing a phone off ebay unless you are able to verify the IMEI is not locked out.
You don't want to spend money on a phone just to find out you cannot activate it because it's been reported as stolen. Just my opinion.
Kyocera Torque- $99 on contract @ Sprint.
IP67 rating, Military Standard 810G certification- basically it's pretty tough.
Kyocera Torque review: a rugged phone delivering superior sound
They complained that on some drops the battery cover came a bit loose and the corners of the phone scratched up.