Flashing hboot does not affect recovery. Because the partition boundaries change your ROM will almost certainly be toast though. So what you should do is take a nandroid before flashing hboot then restore it afterwards. This is in the instructions at alpharev.nl or in the root memory faq.
_thalamus produced a tool for creating your own custom hboot. As I'm on my phone I can't link it here, but have posted about it before. A search should turn it up (it's in a post from his blog from last July IIRC). SUroot used it to make the dGB hboots and I've made a few slightly larger ones myself. Nothing that matches your spec though. Why do you want such a large cache - most ROMs work with small caches these days?
Edit: if you are going to use dGB then just use the dGB hboot from the ROM site. The 65 MB one gives you space to do a bit if theming without having to worry, or use the 60MB one if you really want to maximise space.
_thalamus produced a tool for creating your own custom hboot. As I'm on my phone I can't link it here, but have posted about it before. A search should turn it up (it's in a post from his blog from last July IIRC). SUroot used it to make the dGB hboots and I've made a few slightly larger ones myself. Nothing that matches your spec though. Why do you want such a large cache - most ROMs work with small caches these days?
Edit: if you are going to use dGB then just use the dGB hboot from the ROM site. The 65 MB one gives you space to do a bit if theming without having to worry, or use the 60MB one if you really want to maximise space.


