Ok so do I just put this on my sd card?
sorry you do the exact same thing with the recovery you tried to install. just change the name to PC36IMG. do not add an .zip as windows hides extensions.
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Ok so do I just put this on my sd card?
Could he try flashing Amon to see if it overwrites Clockwork? Then put Clockwork back if it manages to unbork it?

Welcome to AF! Can you get to hboot? Do a battery pull then power on while holding volume down.....Tell us what happens.
Is there an RUU for 4.24 by chance? I am curious as to whether an hboot update would fix this problem. It seems that the bootloader is getting corrupted somewhere along the way and is not able to find recovery or anything else once it happens. Running the RUU for the current hboot will just skip installing I believe and go on to the next thing. If we can upgrade hboot to 2.16 while keeping s-off, it might fix the issue and retain root. Does this sound plausible?
Have you tried running an RUU from your pc rather than the PC36IMG.zip?
Found both the RUU exe and the PC36IMG file for 4.24. Taking forever to download but I will put up a dropbox link for them when they are done. Maybe he can give it a shot and see what happens.....can't be any worse off than he is at this point.
Welcome to AF! Can you get to hboot? Do a battery pull then power on while holding volume down.....Tell us what happens.
Give this a try. Download this file, rename it PC36IMG and put it on the root of your sdcard. Reboot to hboot and tell it to update. Hopefully it will update your hboot version to 2.16, flash the stock recovery and stock rom but leave you with s-off. My thought is that it might correct the loop you are getting in.
I can indeed get into my hboot, but Recovery and Reboot and Power Down send me right back into the bootloop, very much like the sound of the OP's problem, not sure if it's where I used RomManager to flash CM7, or KernelManager to flash SavagedZen, or if it's just my luck. I heard from a friend at Sprint to clear my cache and Dalvik cache three times each, then try to reboot, but I'm not sure how to do that from hboot, I can do it through Recovery, but I can't even flash a custom recovery to get back into Clockwork.
ok so lets try something before we try xtreme's suggestion. lets give you another custom recovery and see if this helps.
1. so downlod this file and delete the "RA 2.3" part of the name leaving the PC36IMG.
2. transfer it to the root(no folder) of your sd card.
3. go to the hboot screen. it should find the file and select yes to update.
you should now have amon ra 2.3 as you recovery. hopefully you can then boot to recovery. once there you can then wipe dalvik cache, cache, and data. hopefully you have a rom on your sd card that you can flash.
and i would never use rom manager or the kernel manager. they tend to be buggy and create issues like this. i would always do things in recovery.
hope this works. if not then we can try xtreme's idea.
Not sure if you meant to add a link or anything in your post, but I don't see one
But if either of you can help me fix it, you can't imagine how grateful I'd be, I'm using a Samsung Moment *shudder* until I get my Evo fixed, or a new one. 
Give this a try. Download this file, rename it PC36IMG and put it on the root of your sdcard. Reboot to hboot and tell it to update. Hopefully it will update your hboot version to 2.16, flash the stock recovery and stock rom but leave you with s-off. My thought is that it might correct the loop you are getting in.

Which file? The one X linked, I guess?Not sure if you meant to add a link or anything in your post, but I don't see one
But if either of you can help me fix it, you can't imagine how grateful I'd be, I'm using a Samsung Moment *shudder* until I get my Evo fixed, or a new one.
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I'm searching for a CM7 download atm so I can put it on my SD card, using my digital camera as a ghetto card reader /facepalm
ok then lets try xtreme's file and see. just do the same thing as you just did. this will give leave your phone in a weird state as you will have the new hboot 2.16 (which is not rootable) but it will leave you will s-off. it will also give you a stock rom and stock recovery(which you will not have access to) so all you would need to do is use the file i gave you earlier to add back the custom recovery.
2.16 isn't rootable, but it leaves my S-Off, wouldn't that mean it's rooted, just odd? I would still be able to use RA, and install CM7 though? All this is way over my head lol